UPDATED: 5/5/97

    

                    

BEST MANAGEMENT PRACTICES FOR                       

PRINT SHOPS AND SILK SCREEN SHOPS

 

Best management practices can be thought of as using "good housekeeping"

practices.  Listed below are several procedures to operate your facility

and minimize risk of contamination to the environment.

   

Solvents

  

1.   Inks, solvents, spent solvents and solvent mixtures are hazardous

            materials and must properly be disposed of by an approved

            hazardous waste hauler, recycled by a permitted recycler or

            distilled and recycled using a solvent recovery unit at your

            facility.  Inks may contain hazardous solvents such as xylene,

            ketones and alcohols .  Cleaning solvents may include methanol,

            toluene, naphtha, trichloroethane and methylene chloride.

 

      a.   In all cases where a hazardous waste is produced, a permitted

                  hazardous waste transporter must be used to transport the

                  waste to a federally approved hazardous waste disposal or

                  treatment facility.  Hazardous waste manifests must be kept

                  at your facility, available for review.  The facility

                  generating the hazardous waste is required to obtain an

                  Environmental Protection Agency identification number unless

                  classified as a conditionally exempt generator by contacting:

                             

Notification Coordinator                      

Bureau of Waste Planning and Regulation                    

Florida Dept. of Environmental Protection

Twin Towers Office Building, Room 471

2600 Blair Stone Road

Tallahassee, Florida 32399-2400

(904) 488-4805

        

      b.   If the waste solvent is recycled by the facility generating

                  the waste, the solvent stillbottoms from the reclaiming

                  operation must be collected and handled as hazardous,  unless

                  proven otherwise.

 

      c.   If the waste solvent is recycled by a permitted solvent

                  recycler, receipts must be obtained from the recycler and

                  copies kept at your facility.

 

 

 

 

Waste disposal

        

1.    Rags used during equipment repairs  or cleaning processes

            which become contaminated with oil or hazardous materials

           such as solvents, ink, etc. are considered hazardous wastes

           and may be handled by an approved rag service or an approved

           hazardous waste transporter.  Used rags must not be disposed

           of in the trash/dumpster unless a hazardous waste profile

           indicates otherwise and approval is granted by this

           department.  In order to minimize the amount of solvent and

           ink on rags,  excess ink should be removed with a scraper or

           spatula before wiping with shop towel.  Unused ink can be

           placed back in the original container.

 

2.   Waste printing solutions and sludges must be disposed of as

            hazardous waste.  Waste ink may be recycled or must be

            disposed via hazardous waste hauler.

        

3.   Sawdust or other absorbent material used to collect spills

            must be disposed of properly.  If the material being cleaned

            up with the absorbent is a hazardous waste, the absorbent

            must also be disposed of as a hazardous waste.

        

4.   Empty ink cans may be placed in the dumpster and disposed of

            in a local sanitary landfill only by first removing any

            remaining product, and triple rinsing the container.  The

            rinsewater must be collected and disposed of with the

            hazardous waste. Additionally, cans may be wiped clean with a

            rag after all  excess is removed.  The rags must be properly

            disposed off.  Empty solvent containers may be disposed of by

            punching holes in the empty container and placing in the

            dumpster.  These containers must be completely empty before

            disposal.

 

5.   Wastewater from printing press rollers or silk screens can be

           discharged to sanitary sewers only if sewer standards are

           met.  In areas served by septic tank this wastewater must be

           disposed via a hazardous waste hauler.

        

6.   Receipts for the disposal of waste and/or wastewater must be

           maintained on site for a period of no less than 3 years and

           available for inspection.

        

7.   Hazardous waste manifests must be kept for any hazardous

           waste disposal.

      

8.    All waste drums/containers must be properly labeled.  If

           waste is hazardous is must be labeled with the words

           "hazardous waste", name of waste, type of hazard and

            accumulation date if applicable.

 

Stormdrains

        

1.   Special attention should be paid to storm drain locations.

           Storm drains are designed to help alleviate rainwater.  These

            drains are not connected to the sanitary sewer system, but

            rather discharge to the ground and groundwater.  Therefore,

           no discharges other than rainwater, are to go to these storm

           drains.  These areas should be kept free of all contaminates

           to prevent spillages into these drains.

        

Storage

        

      For storing large amounts of chemicals and/or fuels:

           

      1.   All chemicals and fuel storage areas must be contained within

                  an impervious bermed or walled area capable of containing

                  110% of the volume of the largest single storage tank within

                  the secondary containment area.

 

In large storage areas, there must be aisle space between storage products.  This will enable inspection of the container for leaks and/or corrosion.  Incompatible chemicals or materials should be stored separately.

 

         ***For facilities with photochemical processing equipment***

 

            1.   Film processing waste solutions may be disposed of to

                  sanitary sewer after silver recovery has taken place, if

                  sewer standards are met.  If not served by sanitary sewers,

                  film processing solutions must be collected and disposed of

                  by an approved hauler. This waste cannot be discharged to

                  septic tank, with or without pretreatment.

 

      2.   Slide processing using ferricyanide (or other cyanide based

                  products) bleach requires pretreatment of the slide

                  processing wastewater prior to discharged to sanitary sewers.

                  This wastewater may not be discharged to sanitary sewer

                  without pretreatment.  This waste cannot be discharged to

                  septic tank, with or without pretreatment.

        

      3.   Silver recovery units must be used.  These units will remove

                  silver from waste processing solutions.  Silver is classified

                  as a toxic metal by EPA and as such must not be discharged to

                  sanitary sewers in excess of allowable limits.  This waste

                  cannot be discharged to a septic tank, with or without silver

                  recovery.

 

                  a.   Several types of silver recovery units exist.  The most

                              common are electrolytic, metallic replacement and ion

                              exchange units.  They my be used separately or in

                              combination however the electrolytic unit alone will not

                              suffice.  Equipment maintenance is very important in

                              order to insure that they unit is working properly.

 

All print, silkscreen and/or photographic processing facilities are required to have an Annual Pollution Control Operating Permit.

   

Questions will be answered by the Industrial Facilities Section at

372-6600.