FIBERGLASS-REINFORCED PLASTICS/COMPOSITES
"Top 10" Pollution Prevention Opportunities
Ancillary Systems1
Install
automated pumps or recirculation system
Install bulk storage
system
Install monitors on spray systems to track use
Install
piping or feedlines
Install ventilation system with filters and
monitors
Keep lids on composite drums
Finish Lines2
Install
HVLP gun
Install electrostatic system
Install gun cleaning
tank/unit
Use water-base coatings in place of organics
Operating Practices
Improve customer knowledge of
"environmentally friendly" alternative products
Improve housekeeping
and maintenance
Improve inventory controls and/or purchasing
practices
Improve production schedule to maxiniize process
efficiency
Improve tracking system to account for substance use and
waste generation
Improve worker training/awareness
Gelcoating or Laminating
GUN
APPLICATION
Install electrostatic system
Install HVLP-chopper
gun
Install more-efficient gun tips
ENGINEERING CONTROLS
Install gel-coat "set-up" timing
equipment
Reduce laminate thickness to engineered minimum
Use
heaters in production area to improve process efficiency & reduce styrene
use
PROCESS ALTERNATIVES
Install flowcoater/chopper
Install
closed-mold system (resin transfer molding)
Install impregnator
system
Install resin rollers
Install vacuum-mold or infusion
system (SCRIMP)
Use ABS-backed acrylic sheet in place of fiber
layup
RESIN ALTERNATIVES
Use low styrene resin in place of higher styrene
resin
Use heat to reduce viscosity in place of styrene
monomer
Use phenolic-base or furan-base resin in place of styrene
resin
Use UV-cured resin in place of higher styrene resin
Use
vapor suppressed resin in place of higher styrene resin
Use vinyl
toluene resin in place of styrene resin
Tool & Equipment Clean-up
USE & PRACTICE
Allow solvent to become "dirtier" before
recycling
Install additional spray lines to reduce
cleanout
Install disposable liners in buckets
Install funnel
into bucket to catch acetone spray
Install gun cleaning
tank/unit
Install two-bucket wash; one clean and one
dirty
Keep lids on soaking buckets
Ration solvent or other
material
Reduce number of cleaning units/buckets
Remove solid
resin by hand prior to solvent wash
Use disposable rollers or
brushes
SOLVENT ALTERNATIVES
Use Citrus-base solvent in place of
Acetone
Use Diacetone Alcohol in place of Acetone
Use Dibasic
Acid Ester in place of Acetone
Use Emulsifier in place of
Acetone
Use Ethyl Ethoxy Propionate in place of Acetone
Use
Isopropanol in place of Acetone
Use Propylene Carbonate in place of
Acetone
Use uncatalyzed resin in place of acetone to flush
lines
WASTE MANAGEMENT
Decant and reuse spent solvent
Grind and
reuse still bottoms in "putty"
Install on-site distillation
unit
Separate and reuse scrap fiberglass through Amour Fiber Core
1 - Ancillary systems include resin/gel-coat storage
and delivery systems, air ventilation systems, and waste management
systems.
2 - Finish lines include painting, mold making,
upholstery, and foam manufacturing lines.